Covering the overall build of my Willys M38 copy. The plan is to build a flat fender for general wheeling and holidaying around New Zealand.
New floor, side and step
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We folded up the basis of a new floor and new side panels. I cut out and Don showed me how to beat and fold up, then weld the replacement step. He made it look easy!
So we painted the cage and dropped it in and bolted some seats in. Slapped an old set of guards on it and Don did a temporary wire job and we were off! Or so I thought... We had no functioning clutch and after some single gear drives up the road we parked it up. Pulled the gearbox Wednesday night to figure what was wrong and I'd managed to put the clutch plate in the wrong way around. Embarrassing enough but even more so when you sell the things for a living! Luckily there was no damage, so gearbox back in and away we went. No head lights, pitch black country roads and a strap on headlamp and a spotlight to guide the way. It seems to drive pretty good though it'll take me a bit of getting used to the old girl. Dons MB in front with it's younger sister out back. I had the guards sandblasted this week and have now painted them in primer along with some other small parts. The loom arrived from the states on Friday (an EZ Wiring job that looks really tidy) as wel...
Been quietly plodding away on the Jeep still though haven't had the camera out there for a while so no posts. I've made up some roll cage mounts off of the chassis behind where the seats will mount and rebuilt the water pump with an omix kit. I've also fitted Toyota MR2 rear brake calipers and Suzuki Vitara rotors to the rear of the Jeep to make it 4 wheel disc braked and also the MR2 calipers provide a decent mechanical handbrake. Overall a pretty straight forward conversion with help from Don in designing the caliper brackets that bolt on to the stub axle flange. I've also had a crack at making the headers which has been a learning experience. I had to modify the front plate of the motor to fit my fuel pump in first so I had everything in that was going to be in the way. You can see in the picture below, the lower diaphragm (vacuum wipers) slots into the plate. Don had me draw up the flanges and get them laser cut at the same ti...
Craig, another Jeep club members project nearing completion. Pretty damn cool I reckon! In his words: Been quite a few people ask how my jeeps coming along lately. I've got some photo's here for proof of progress. I'm at the point now where I can start taking it apart for finishing. Got a shit load of welding to be done both mig and tig. I've done 95% of the fabrication so that's good. A small amount of rust to repair before paint. Can't wait to see it sitting at ride height all one colour and stickered up, windscreen and tonneau covers on. Oh and be able to drive it out my shed.
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